I had the print head off last night to remove a clog, and while going through the gymnastics of putting it back on and adjusting the probe height (seriously, why is the set screw for that not on the side of the toolhead) I re-visited the bed issues (0.32 difference from left to right, with a big jump around the right).
Using 1-2-3 blocks set up on edge (3" tall), I lowered the print head to them and found that the right side Z-axis module was between 0.1mm and 0.2mm higher than the left side Z-axis module (method: lowering by 0.1mm until the lower side traps the calibration card). This means that my previous alignment had reverted, as another user reported (I think it was @NilartPax but can’t spend the time to look, got eight pounds of pork shoulder to smoke by sundown) - not gonna look into that for now.
I couldn’t adjust the X-axis alignment by hand: it just didn’t change. So I loosened the carriage screws on both Y-axis modules, lifted up 2mm, and gave the right-side of the X-axis module a whack from the dead-bow hammer. The 2mm lift was so the movement from the hammer hit would not cause the X-axis module to strike the hardened steel 1-2-3 blocks and damage the module.
Applied my usual backlash-resistant (like bullet-resistant, as in it may not actually work) method of up 10mm, up 1mm, down 10mm, down 1mm, down 0.1mm to taste. I had to repeat this process twice, using gradually heavier blows with the mallet, until I got a reliable result (card pinches on both sides). Home’d the print head, check again, all good.
I have not yet set up an indicator to see how much this helped. Not sure when I’ll have time. Gotta retry the print tht failed due to the clog and get that prototyped part out to the shop to a) see if the idea is sound, and b) implement it in 1144 if it is (nothing special about the 1144, I just have some the right size).
UPDATE: Huge waste of time. Print head still stops extruding on the first or second layer of a small print. Might just take the Snapmaker out to the range and shoot it. Or change out the nozzle and hot end AGAIN and do all the calibration AGAIN. And everything was working great just two days ago - 3D printing really is a pretty awful technology, at least at the consumer grade.