The Snapmaker A350T’s 50W spindle is the main limiting factor here, especially for Merbau, which is a very dense, oily hardwood. It can cut the material, but only slowly.
1. Maximum realistic endmill diameter
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The 50W spindle can only realistically handle 3.175 mm (1/8”) end mills.
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Larger cutters will stall or chatter immediately.
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Even the 200W head only supports up to about 4 mm in hardwood.
So the 1/8” single-flute you’re using is already the right tool for this machine
2. Settings to speed up your pocketing
Your current setup (1.4 mm stepover, 0.5 mm stepdown) is safe but very slow.
You can push it without overstressing the spindle:
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Stepdown: 0.7 mm to 1.0 mm
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Stepover: 40–50% of tool diameter (1.2 to 1.6 mm)
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RPM: Max available
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Feedrate: 500–700 mm/min
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Use a single-flute carbide upcut for the roughing pass
This is about the max reliable removal rate you’ll get from a 50W spindle in Merbau.
3. Endmill type
Avoid generic “carbide/titanium sets.”
Use a proper carbide single flute specifically designed for small routers.
These clear chips better and reduce heat/burning in oily woods.
4. Baseline feed and speed for Merbau using a 1/8” single flute
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Roughing: Max RPM, 500–700 mm/min feed, 0.7–1.0 mm stepdown
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Finishing: Max RPM, 300–450 mm/min feed, ~0.3 mm stepdown
This keeps the spindle from bogging down while maintaining acceptable chip load.
5. Why it’s slow
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The pocket is large (180 × 70 × 10 mm)
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The spindle is only 50W
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The tool diameter is small
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Merbau is extremely hard and resinous
Even well-optimized toolpaths will be slow on this hardware.
6. About upgrading
The 200W head gives an improvement, but it still can’t run big tools.
If you want major speed increases on hardwood, you need:
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A 500W+ ER11 spindle mod, or
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A dedicated CNC router (Shapeoko, Onefinity, etc.)
Those allow 6–8 mm tools and much deeper cuts, which increases speed dramatically.
Short version:
The A350T is limited to 1/8” end mills with the 50W spindle, so your tool choice is already correct. To speed up Merbau pocketing, use a carbide single-flute and increase stepdown to 0.7–1 mm and feed to 500–700 mm/min at max RPM. Merbau is extremely dense, so even optimized cuts will be slow on a 50W spindle. The 200W upgrade helps a bit, but for real speed you need a stronger spindle or a larger CNC.
What stresses are we looking at? Here it is.
Spindle torque 80 to 90% safe but close to limits
Bit strength 60% well within limit
Module rigidity 50% no proble
Heat generation 70% risk 30% low
Chatter risk 30%
Use this advise at you own risk, this is only my take on it using cam or fusion360 Have fun printing.