Printing a box on LUBAN A250T 2.0 SKIN is full of holes

I am trying to print a box and ofcourse running into some issues.

I am working with ABSx and trying to find why the skin in full of holes and stringes, but the intitial layer is looks good and the brim too, but when the second layinger print looks like sticky holes and it looks like the nozzle keeps ironing and not giving enough filament. the nozzle temp is great. I tried that. the third layer is like on the photo.

Is it a software related or infill related? because the infill is 20% and this looks like none..

summary:

  • Skin has holes
  • The intentional round holes looks terrible
  • First Layer looked fine to me

Looks like it could be one of a few things;

1: Wet filament. As the moisture in the filament boils off, it pops and creates voids and strings. Get a filament dryer or food dehydrator and dry it for 12 hours.

2: Underextrusion. Either uncalibrated, too low heat, printing too fast, etc. Though it usually manifests in longer, thin lines than random bubbles.

3: Bad filament. Could just simply be a crap roll of filament. Do you have another spool of the same material to test? It could have bubbles, inconsistent thickness, or contaminants in the filament.

4: Partial clog. On the slow brim and first layer, it could be slow enough that enough plastic is managing to get around the clog, however, the faster subsequent layers can’t keep up and gives more spurts (i.e. builds pressure behind the clog, then releases) giving a bit more inconsistent than the underextrusion of above.

5: Damaged nozzle. Check the tip of your nozzle for wear and damage. If you’ve run a brass nozzle for a long time, especially with any non-standard filament such as wood fill, carbon, glow, etc. the tip could be warn and instead of a flat tip smoothing the plastic, it could just be gently ripping up the top edges.

I would do a cold pull, test a different spool of the same filament, or even a spool of completely different filament as a test. I’m leaning more toward wet filament, but I also do not know the layer height you’re printing or any other settings. Also since you mentioned it’s ABS, make sure there’s no stray drafts or anything, it could be cooling too quick and the nozzle simply tearing it up. However the upper part looks very underextruded. Without a lot of testing, it’s really hard to tell what’s going on.

You mention infill being set at 20%, you haven’t hit the infill portion yet, you’re still laying the base layers. What is your 3D printing experience level?

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Thanks for your message!

  1. I can’t be wet filament since it has been dried vor a long time with a Creality Pi filament dryer at 70 degrees C with low humidity.
  2. 3DJake recommends 260 degrees, but with that temperature bubbles are created in the filament. with 250-255 range there are no bubbles due to being too hot. the lines are made with 20mm/s just to check the quality of the print.
  3. I hope not, as I do not have an extra filament spool. I just bought it recently from 3DJake. there could be contamination, but when i print the initial layer and last layer it looks smooth
  4. I was planning to do an extrusion calibration with the thickness it leaves at the prints.
  5. by acciddent i damaged the brass nozzle, which i replaced recently with a brozzle nickel coated one for better temp management. still have the issue sadly
  6. I tried a 2nd run with a raft instead of a brim to make it hold better. I did some calibration testing with some overhang and small coin calibration checks

I am actually a starter with ABS 3D printing, but so far I am quite enjoying it. I have 3D designed a lot of things in CAD and printed PLA, but never with ABS.

I had same behavior with one yellow ABS role of eSun. I tried everything but it just dont work and looked more or less like yours. Then I switched to a blue role and that printed fine without any troubles.

So in my case the role was just bad.

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Did you calibrate your e-steps?

I see you are using the single 3d printing module and in my opinion the e-steps are about 15% off which causes potential under extrusion.

You could adjust your flow settings in Luban or any other slicer for fast testing if the issue disappears..

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I yet have to do it, I will do that today and measure it. Until now it appears in all speed settings..

I calibrated my E-steps and it worked out well. This is done at fast pace, so quite an improvement vs slow and shit. But I do need to figure out the little blops on the print. This model warped slightly in 2 corners.

I adjusted the settings and achieved an improvement. I haven’t checked the second layer yet, but I’ll run another calibration and test again. If the issue is resolved, I’ll mark it as the solution. Thanks for the support turns out the E-steps were significantly off.

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Unfortunately, the STL-file still seems to have issues. I’m not sure whether the problem lies with the file itself or with the slicer. I wasn’t able to capture photos in time, but the holes were still present.

Nope tried it on a different stl. Still got the issue… tried even remove some parts. Temperature isn the issue and offset is good. But it just stopt printing filament.. during some lines.

Never tried ABS so not much in the way of a solution, but have you tried the model with PLA? Obviously, different temperatures but it might help see what is going on.

As I found out checking the parameters in Luban/Cura: Luban/Cura can’t print smaller sizes than the known diameter of the nozzle. Then it creates an extrusion issue, since the slicer find it really hard to cope with smaller thicknesses than the diameter of the nozzle. ABS makes it harder, so the minimum thickness of the all the parameters on the print = diameter of the nozzle of the printer. Especially with ABS and the given slicer!!

, so: ABS Minimum thickness parameters = diameter of the nozzle (Luban/Cura)

I would advise to calibrate your E-steps (even though it did not solve the issue, it did improved the quality).

It took some hours experimenting…

I have marked 120mm, to ensure to see over- and under extrusion.

I am starting to become an ABS Master (need an air purifyer soon…)

Next Issue top layer (think bridging) :slight_smile:

You don’t have any infill?

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